Double-spindle vertical spherical milling and turning center - VSC 315 DUO KBU

The VSC 315 DUO KBU sets new standards in efficiency and precision. Specially developed for the high-productivity manufacturing of ball raceways in joint housings (axle journals, joint rings) and ball hubs (joint hubs), it combines the technologies of soft turning, soft milling, hard turning and hard milling and enables the machining of the workpieces in one setup.

Double-spindle complete-machining in a single setup

The heart of the VSC 315 DUO KBU is the twin spindle arrangement. It enables a significant increase in productivity with consistently high quality.

The design of the machine impresses with a double-walled construction, also called gantry design, which in combination with a base body made of polymer concrete ensures maximum stability. This solid base enables both soft and hard machining at the highest level. A special feature is the integration of hard turning and hard milling in one machine. This eliminates possible clamping errors and ensures a consistently high quality of the end product.

Another outstanding feature is fully automated production, which allows the machine to be easily integrated into manufacturing systems.

Technically, the VSC 315 DUO KBU impresses with two milling heads with milling spindles mounted on an NC swivel unit (B axis). The swivel angle of -30° to +90° and the drive via a torque motor enable flexible and precision simultaneous machining of two workpieces. The two spindle units with maintenance-free AC synchronous spindle motors stand for performance and durability. The triple bearing and thermo-symmetrical construction guarantee constant accuracy and thus reliable product quality.

The VSC 315 DUO KBU is designed for the high-productivity manufacture of joint housings, axle journals, joint hubs, ball hubs and joint rings. The machine is specialized in milling ball races.

Pre-milling of the ball raceways of an axle journal on the VSC 315 DUO KBU from EMAG

Axle journals are completely machined on the VSC 315 DUO KBU - including turning before milling and finish milling of the ball raceways.

Fully automatic production of kingpins, joint housings and joint hubs via the integrated pick-up spindle/station in the VSC 315 DUO KBU

Two separate machining areas ensure a compact design and the highest productivity level in the production of joint housings and joint hubs.

工件

The Right Manufacturing Solution for Every Workpiece

CV Joints

The components of CV joints, such as outer race, articulated cages and inner races demand a lot out of machine tools. EMAG offers a wide range of manufacturing solutions for efficient production.

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